Brass Brazing Alloys

Brass
brazing alloys are used as filler material in the brazing of steels,
tungsten carbide, brass and other metals and alloys. They are a cost
effective alternative to silver brazing alloys, which provides high joint
strength. These alloys offer good corrosion resistance with high thermal and
electrical conductivity.
Brass is an alloy of copper and zinc and the proportions of both the
materials vary from one alloy to other. So a range of brasses can be created
each having its unique properties. It is a versatile material and can be
joined by different hot and cold processes. Some of the cold processes by
which it can be joined are locked seam and clinched joints, nuts and bolts,
rivets and adhesives. The hot processes for the joining of brass include
soldering, brazing and welding.
Forms of Brass Brazing Alloys
The brass brazing alloys can be found in different forms to suit specific
applications. The different forms are:
- Wires and Rods
- Strips
- Wire Flattening
- Wire Preforms
- Strip Preforms
- Granules
- Spheres
Types of Brass
- Calamine Brass
It is a special type of brass produced by a particular alloying
technique using calamine, a zinc ore. It was produced using proportions
of two-sevenths fine copper, four-sevenths calamine, and one-seventh
shruff (old plate brass).
- Gilding Metal
It is a form of brass comprising 95% copper and 5% zinc. Its uses
include the jackets of bullets, enameled badges and other jewelery.
- Pinchbeck
It is a form of brass, closely resembles gold in appearance,
constituting copper and zinc mixed in proportions.
- Cupronickel
It is an alloy of copper, nickel and strengthening impurities like iron
and manganese. It doesn't corrode in seawater, because its electrode
potential is adjusted to be neutral with regard to seawater. It is used
for marine hardware, crankshafts and hulls of premium tugboats, fishing
boats, etc.
Applications of Brass Brazing Alloys
Brass brazing alloys are used in various industries for different
applications. Some industries in which they are used are listed below:
- Aerospace Industry
- Electronics Industry
- Automotive Engineering
- Power Generation
- Telecommunications
- Semi-conductor